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features ?? dedicated single chip solution for mobile power with minimal component count ?? 5v/2.5a constant output current limit in boost mode ?? 2.5a switching charger current limit ?? programmable 4.1v to 4.35v battery voltage ?? 95% boost efficiency ( vbat=4.1v) ?? adaptive to 10ma-2400ma input sources ?? battery disconnection at output short ?? <10a low battery leakage current at hz mode during storage ?? boost auto turn-off at no load and push button turn-on ?? battery over current, over voltage, over temperature and short circuit protections ?? boost auto startup with load detection ?? up to 3.0a input current limit with prioritized power path to output ?? 5v+/-100mv output voltage in boost mode ?? 1.1mhz/0.55mhz switching frequencies ?? 2.2uh inductor and low profile ceramic capacitor ?? 4 leds battery level and status indication ?? battery impedance compensation ?? full cycle of battery charge management preconditioning, fast charge, top off and end of charge ?? charge current foldback at 110c die temperature ?? ic over temperature protection at 160c ?? qfn4x4-24 package applications ?? backup battery pack ?? power bank ?? mobile power ?? standalone battery charger with usb output general description act2802/act2802b/act2802c is a space-saving and high-performance low-profile single-chip solution for backup battery pack and standalone battery charger. act2802/act2802b/act2802c integrates all the functions that a backup battery pack needs, including switching charger, boost converter and led indication. act2802/act2802b/act2802c operates at 1.1mhz for switching charger and 0.55mhz for boost converter allowing tiny external inductor and capacitors. act2802/act2802b/act2802c provides a direct power path from input to output with programmable current limit while providing power to switching charger. output has higher priority than battery charger if the programmed input current limit is reached. act2802/act2802b/act2802c charges battery with full cycle of preconditioning, fast charge with constant current and constant voltage until end of charge. the battery charger is thermally regulated at 110c with charge current foldback. act2802/act2802b/act2802c boost converter steps battery voltage up to 5v. boost converter features high efficiency, c onstant current regulation, short circuit protection and over voltage protection. act2802/act2802b/act2802c provides 3.5ma constant currents to drive 4 leds to indicate battery level and charge status. battery impedance is compensated for battery level indication. 5v/2.5a backup battery pack manager rev 7, 15-jul-16 act2802/act2802b/act2802c boost output voltage (v) output current (a) 0 0.3 0.6 0.9 2.1 2.4 2.7 1.2 1.5 1.8 5.5 5.0 4.5 4.0 3.5 3.0 boost cc/cv profile v bat =4.1v v bat =3.2v v bat =3.7v innovative power tm - 1 - www.active-semi.com copyright ? 2016 active-semi, inc.
rev 7, 15-jul-16 innovative power tm - 2 - www.active-semi.com copyright ? 2016 active-semi, inc. act2802/act2802b/act2802c ordering information part number output flashlight pb turn off boost leds al- ways on in boost latch off at boost uvlo boost light load off time package act2802ql-t1028 5v/2.5a no yes no yes 16s qfn44-24 act2802bql-t1028 5v/2.5a yes no yes yes 16s qfn44-24 act2802cql-t1028 5v/2.5a yes no no yes 16s qfn44-24 pin configuration
rev 7, 15-jul-16 innovative power tm - 3 - www.active-semi.com copyright ? 2016 active-semi, inc. act2802/act2802b/act2802c pin descriptions pin name description 1 hz boost / high-z mode enable pin, internally pulled up by a 3m ? resistor to battery. when hz pin is pulled ground, boost is enabled if vin is not present. 2 pb push button input, connect a push button from this pin to agnd, internally pulled up by a 3m ? resistor to battery. pb starts up boost converter if hz pin is grounded and vin is not present. for act2802b/act2802c, if this pin is pushed for 3s, flashlight is enabled. 3 agnd logic ground. agnd must be connected to pgnd externally through ground plane. 4 npg drive external p-fet to protect output short circuit and leakage during shutdown. npg pin is pulled up to vout internally. npg pin is pulled low if vout is in the range. 5 ilim input current limit setting pin. connect a resist or from this pin to agnd to set the input current limit. the current setting ranges from 1.0a-3.0a. 6 vin usb or ac adaptor input. when vin is valid, charge and power path is enabled. 7, 8 vout output pin. bypass to pgnd with a high quality low esr and esl ceramic capacitor placed as close to the ic as possible. 9, 10 sw internal switch to output inductor terminal. 11 pgnd power ground. pgnd is connected to the so urce of low-side n-channel mosfet and the mosfet?s gate driver. pgnd must be connected to agnd externally through ground plane. 12 bat battery input. connected to the battery pack positive terminal to provide power in high- z mode. bypass to pgnd with a high quality ceramic capacitor placed as close to the ic as possible. 13 csp positive terminal of charge current sense input. kevin sense is required with 10nf ceramic capacitor right across csp and csn pins. 14 csn negative terminal of charge current sense input. 15 iost output current setting. connect a resistor from this pin to agnd to set output constant current. the current setting ranges from 1.0a-2.5a. 16 icst fast charge current setting pin. connect a re sistor from this pin to agnd to set the charge current. the current setting ranges from 1.0a-2.5a. 17 btv battery termination voltage setting. connec t a resistor from this pin to agnd to program battery charge termination voltage. 18 led1 battery level indica tor. an internal 3.5ma sink current limit is built in. 19 led2 battery level indica tor. an internal 3.5ma sink current limit is built in. 20 led3 battery level indica tor. an internal 3.5ma sink current limit is built in. 21 led4 battery level indica tor. an internal 3.5ma sink current limit is built in. 22 rimc battery impendence compensation input. connect to a resistor from this pin to apng to program the battery impedance. 23 blvs battery level voltage shift. connect a resistor from this pin to agnd to shift the battery led indication thresholds. 24 th/fld th: act2802ql-t1028 temperature sensing input. connect to batte ry thermistor terminal. if no use, put 10k pulled down resistor. fld: act2802bql-t1028/act2802cql-t1028 open-drain flashlight driver. a internal switch can handle up to 50ma. 25 ep exposed pad. must be soldered to ground on the pcb.
rev 7, 15-jul-16 innovative power tm - 4 - www.active-semi.com copyright ? 2016 active-semi, inc. act2802/act2802b/act2802c absolute maximum ratings ? parameter value unit all the pin to pgnd and agnd -0.3 to 6.5 v junction to ambient the rmal resistance 40 c/w maximum power dissipation 2.5 w operating junction temperature -40 to 150 c storage junction temperature -40 to 150 c lead temperature (soldering 10 sec.) 300 c operating ambient temperature -40 to 85 c ? : do not exceed these limits to prevent damage to the device. exposure to absolute maximum rati ng conditions for long periods m ay affect device reliability.
rev 7, 15-jul-16 innovative power tm - 5 - www.active-semi.com copyright ? 2016 active-semi, inc. act2802/act2802b/act2802c parameter test conditions min typ max unit input current limit input voltage range 4.5 5.5 v v in over voltage protection vin rising, v in _ovp 5.5 6.0 6.5 v input voltage validation time vi n_uvlo rev 7, 15-jul-16 innovative power tm - 6 - www.active-semi.com copyright ? 2016 active-semi, inc. act2802/act2802b/act2802c parameter test conditions min typ max unit fast charge current vbat=3.5v i chrg a precondition charge current 2.4v vbat 2.8v, percent of i chrg 10 % precondition voltage threshold vbat rising, rbtv=0 2.8 v precondition voltage threshold hysteresis 130 mv low vbat charge current vbat=1v, r icst =43.2k ? 200 ma eoc current threshold vbat=4.2v, percent of the fast charge current 15 % charge restart voltage threshold 200 mv th upper temperature voltage threshold cold detect ntc thermistor, act2802ql-t1028 1.5 v th lower temperature voltage threshold hot detect ntc thermistor, act2802ql-t1028 0.3 v th hysteresis act2802ql-t1028 50 mv th internal pull-up current act2802ql-t1028 60 a led flash frequency led flash 1s on and 1s off 0.5 hz charge current foldback charge current reduction threshold1 of vout1 starting foldback point 4.59 4.7 4.81 v charge current reduction threshold2 of vout1 stop foldback point, r cs =25m ? , r icst =43.2k ? 4.57 v boost mode input voltage operatio n range 3.0 4.5 v switching frequency -15% 0.55 +15% mhz input voltage uvlo vbat rising 3.3 v input voltage uvlo hysteresis vbat falling 400 mv output voltage (vout) ta=25 4.97 5.05 5.10 v output voltage accuracy all conditions -3 vout 2 % output voltage transient response 80ma-1a-80ma, 0.1a/us 4.75 5.25 v 1a-2.0a-1a, 0.1a/us 4.7 5.25 v output over voltage protection vout rising 5.7 v output over voltage protec tion hysteresis vout falling 300 mv electrical characteristics (v in = 5v, t a = 25c, unless otherwise specified.)
rev 7, 15-jul-16 innovative power tm - 7 - www.active-semi.com copyright ? 2016 active-semi, inc. act2802/act2802b/act2802c parameter test conditions min typ max unit output current regulation range rcs=25m ? , r iost =37.4k ? 93.7k ? 1.0 2.5 a output current limit rcs=25m ? , r iost =91k ? 2.4 a the maximum voltage across vrcs all conditions 200 mv minimum on-time 100 ns low side switch peak current limit vbat=3.6v, vout=5v 5.6 6.8 a soft-startup time 400 s under voltage protection (uvp threshold) vout falling 4.25 v vout rising 4.6 v uvp blanking time during startup 3 ms uvp sense detection time vout falling 20 s restart after uvp hiccup mode 2 s light load current shut off threshold vbat=3.7v, rcs=25m ? ,r iost =91k ? 40 100 ma light load current detect time 16 s hz pin high voltage hz voltage rising 0.9 1.4 v hz pin low voltage hz voltage falling 0.4 0.75 v hz internal pull-up resistor 3 m ? pb turn off boost time act2802ql-t1028 1.5 s pb turn on boost time all condition 30 ms led indication time pb is pushed and released, act2802ql-t1028/act2802cql-t1028 5 s mode transition transition waiting time between charge mode and boost mode trantime 2 s battery level indication battery impedance compensation range 40 500 m ? battery impedance compensation rcs=25m ? , r imc = 200k ? 200 m ? pb high input voltage pb voltage rising 0.9 1.4 v pb low input voltage pb voltage falling 0.4 0.75 v electrical characteristics (v in = 5v, t a = 25c, unless otherwise specified.)
rev 7, 15-jul-16 innovative power tm - 8 - www.active-semi.com copyright ? 2016 active-semi, inc. act2802/act2802b/act2802c parameter test conditions min typ max unit pb internal pull-up resistor 3 m ? flashlight driver flashlight voltage uvlo flashlight rising, act2802bql-t1028/act2802cql-t1028 3.3 v flashlight voltage uvlo threshold flashlight falling, act2802bql-t1028/act2802cql-t1028 2.9 v flashlight driver current the current at fld pin, act2802bql-t1028/act2802cql-t1028 50 ma pb turn on flashlight time act2802bql-t1028/act2802cql-t1028 3.0 s pb turn off flashlight time act2802bql-t1028/act2802cql-t1028 3.0 s electrical characteristics (v in = 5v, t a = 25c, unless otherwise specified.)
rev 7, 15-jul-16 innovative power tm - 9 - www.active-semi.com copyright ? 2016 active-semi, inc. act2802/act2802b/act2802c functional block diagram for act2802ql-t1028 functional block diagram for act2802bql-t1028/ act2802cql-t1028
rev 7, 15-jul-16 innovative power tm - 10 - www.active-semi.com copyright ? 2016 active-semi, inc. act2802/act2802b/act2802c functional description act2802/act2802b/act2802c is a complete battery charging and discharging power management solution for applications of single-cell lithium-based backup batte ry pack or power bank. there is a power path from input to output with programmable input current limit. when output is over loaded, the input switch q1 starts going into linear mode and thus output voltage starts to drop. if output voltage drops below 4.25v, the input switch q1 turns off and restart in 2 seconds. with the advanced act2802/act2802b/ act2802c architecture, a synchronous buck/boost converter is connected from vout to switching node (sw). with the bidirectional architecture, the converter could be configured as either buck to charge battery or boost to discharge battery. with switching charger and discharger, the higher charge current and higher conversion efficiency are achieved. modes of operation act2802/act2802b/act2802c has 3 operation modes: charge mode, boost mode and high- impedance (hz) mode. in charge mode, the input current limit q1 is enabled and q2 and q3 operate as a buck converter to charge battery. in boost mode, q2 and q3 operate as boost converter to step battery voltage up to +5v at vout, and the current limit switch q1 is turned off, and the reverse current from vout to vin is blocked. in hz mode, all the switches are turned off and the drainage current from battery is very low. act2802 system operation flow chart as shown in figure 1, and act2802b/act2802c system operation flow chart as shown in figure 2. any transitions between boost mode and charge mode go through hz mode by turning off all the switches q1-q3 into hz mode for 2 seconds before enabling the other mode. the modes are determined by hz pin and vin pin as shown in the table 1. a valid vin voltage forces act2802/act2802b/act2802c into charge mode. boost mode is enabled if hz pin is pulled low and vin is invalid or not present. for act2802/ act2802b/act2802c, when hz=0, if pb is pulled low more than 30ms, boost converter is enabled. for act2802, during boost on, if pb is pressed more than 1.5s, boost converter will be off. flashlight act2802b/act2802c has an flashlight function. once pb is pressed for more than 3 seconds, the flashlight is switched on. the driver will deliver up to 50ma current to the flashlight. during flashlight on, if pb is pressed for 3 se conds, flashlight will be switched off. figure 1: act2802 system operation flow chart table 1: mode selection hz pin 0 0 1 1 vin valid 0 1 0 1 mode boost charge hz charge
rev 7, 15-jul-16 innovative power tm - 11 - www.active-semi.com copyright ? 2016 active-semi, inc. act2802/act2802b/act2802c figure 2: act2802b/act2802c system operation flow chart functional description latch-off act2802/act2802b/act2802c has latch off function. if discharging stops due to battery cut-off, and latch off will be triggered, it would prevent battery from discharging again, latch-off is released when input power is recycled. input current limit when the input current reaches the programmed value, switch q1 goes into linear mode and output voltage starts to drop. when output voltage drops to 4.25v, hiccup mode is triggered and switch q1 turns off and restart in 2 seconds. switching battery charger act2802/act2802b/act2802c is configured in charge mode (buck mode) when vin is valid. in this mode, a battery is charged with preconditioning, fast charge, top-off and end of charge (eoc). the typical charge management is shown in figure 3 and figure 4. cc/cv regulation loop there are cc/cv regulation loops built in act2802/ act2802b/act2802c, which regulates either current or voltage as necessary to ensure fast and safe charging of the battery. in a normal charge cycle, this loop regulates the current to the value set by the external resistor at the icst pin. charging continues at this current until the battery cell voltage reaches the termination voltage. at this point the cv loop takes over, and charge current is allowed to decrease as necessary to maintain charging at the termination voltage. precondition charge a new charging cycle begins with the precondition state, and operation continues in this state until v bat exceeds the precondition threshold voltage. when operating in precondition stat e, the cell is charged at a reduced current, 10% of the programmed maximum fast charge constant current. once v bat reaches the precondition threshold voltage the state machine jumps to the fast charge state. fast charge if battery voltage is above preconditioning threshold, buck converter charges battery with constant current. in fast charge state, the act2802/ act2802b/act2802c charges at the current set by the external resistor connected at the icst pin . during a normal charge cycle fast charge continues in cc mode until v bat reaches the charge termination voltage, at which point the act2802/ act2802b/act2802c charges in top off state. top off with the battery voltage approaches the eoc voltage set by the btv pin. charge current decreases as charging continues. in the top off state, the cell is charged in constant voltage (cv) mode. during a normal charging cycle charging proceeds until the charge current decreases below the end of charge (eoc) threshold, defined as 15% of fast charge current. when this happens, the state machine terminates the charge cycle and jumps to the eoc state. ?
rev 7, 15-jul-16 innovative power tm - 12 - www.active-semi.com copyright ? 2016 active-semi, inc. act2802/act2802b/act2802c functional description end of charge when charge current decreases to 15% of set fast ? charge current, the buck converter goes into end of charge mode and keep monitoring the battery voltage. ? recharge when battery voltage drops by 200mv below the end of charge voltage, the charger is reinitiated with constant current charge. a: precondition state b: fast-charge state c: top-off state d: end-of-charge state figure 3. typical li+ charge profile and act2802/act2802b/act2802c charge states figure 4. charger state diagram
rev 7, 15-jul-16 innovative power tm - 13 - www.active-semi.com copyright ? 2016 active-semi, inc. act2802/act2802b/act2802c applications information battery charge termination voltage battery charge termination voltage is set by a resistor rbtv connected from btv pin to agnd as shown in figure 5. the battery charge termination voltage is estimated as the following equation: r btv is selected based on the battery voltage rating. 1% accuracy resistor is recommended for r btv . led status indication 4 leds on/off and flash show the charge status and the remained capacity level as shown in the table 2. the led status is based on battery voltage and operation modes. in charge mode, when a battery is fully charged, flashing stops and all the 4 leds are solid on. battery level voltage shift (blvs pin) led1-4 voltage thresholds are adjusted from hz mode during charging and discharging based on the compensated impedance. those thresholds are programmed by a resistor connected from blvs pin to agnd as shown in figure 6. the following equation shows the led4 voltage threshold: as long as led4 is set, the other 3 led thresholds is fixed as shown in the table 3: table 3: 4 led voltage thresholds input current limit an external resistor is used to set the input current limit connected from ilim pin to agnd as shown in figure 7. input current limit has built-in soft startup and current foldback control loop. the input current limit is estimated as the following equation: charge mode (boost or hz mode) act2802ql-t1028 / act2802cql-t1028:pb time > 30ms led led1 led2 led3 led4 led1 led2 led3 led4 vbat<2.9v flash off off off off off off off 2.9v vbat rev 7, 15-jul-16 innovative power tm - 14 - www.active-semi.com copyright ? 2016 active-semi, inc. act2802/act2802b/act2802c input current limit at various resistor curve is shown in figure 8. the ilim pin voltage is proportional to input current until input current is limited, as shown in figure 9. battery fast charge current battery fast charge current is set by a resistor connected from icst pin to agnd as shown in figure 10. figure 11 gives out different fast charge current with various r icst . the battery fast charge current is estimated as the following equation: boost output constant current boost output current is set by a resistor connected from iost pin to agnd as shown in figure 12. the boost output current is estimated as the following equation: figure 13 gives out boost output current with various r iost . the iost pin voltage is proportional to output current until output current is limited, as shown in figure 14. figure 7. input current limit setting circuit figure 8. input current limit setting 3.5 2.0 1.5 1.0 0.5 2.5 3.0 i ilim (a) r ilim (k ? ) 0.6 1.0 1.4 1.8 2.2 2.6 3.0 v in = 5.0v v ilim (v) input current (a) 0 0.4 0.8 2.0 2.4 2.8 3.2 1.2 1.6 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0 figure 9. v ilim vs. input current v in = 5.0v r ilim =750 ? (4) )m(rcs )k(r )a(25.1)a(ic icst : : u figure 10. battery fast charge current setting figure 11. battery fast charge current setting r icst (k ? ) 0 10 20 30 40 50 60 i chrg (a) 3.0 2.5 2.0 1.5 1.0 0.5 0 v in = 5.0v vbat=3.7v )(ms rc )(kr )a( 3 2 (a) i osti iost : : u (5) figure 12. boost output current setting circuit figure 13. boost output current setting 2.5 2.0 1.5 1.0 0.5 0 3.0 r iost (k ? ) 0 20 40 60 80 100 i out (a) v bat = 3.7v cvout=4.5v figure 14. v iost vs. output current v iost (mv) 750 600 450 300 150 0 output current(a) 0 0.4 0.8 1.2 1.6 2.0 2.4 v bat = 3.7v r iost =91k ?
rev 7, 15-jul-16 innovative power tm - 15 - www.active-semi.com copyright ? 2016 active-semi, inc. act2802/act2802b/act2802c battery impedance compensation an external resistor is used to set the impedance from 40m ? to 500m? as shown in figure 15. rimc is corresponding to battery impedance. higher r imc gives higher compensation voltage which is positively proportional to battery charge/discharge current. select r imc based on battery impedance: the battery impedance as shown in the table 4 according to the r imc and rcs: table 4: battery impedance input over voltage surge in the case of pure ceramic input capacitor is chosen, if the input cable is long, stray inductance may cause over voltage spikes as twice as the steady-state voltage when input source is plugged in. below input circuit is recommended to avoid input voltage surge. r1 resistor is added in series with capacitor c1 to damp the potential lc resonance as shown in figure 16. boost output plug-in auto detection figure 17 provides a solution for auto plug-in detection. external input over voltage protection considering the maximum voltage rating at vin pin, the external ovp circuit as shown in figure 18 is recommended if input voltage may go higher than 7v. with the enhanced ovp circuit, the design can pass un38.3. inductor and capacitor selection act2802/act2802b/act2802c supports smd components. 2.2uh inductor is recommended. input side, 4.7uf ceramic capacitor in series with 2.7 ? resistor are recommended, on battery side, 22uf ceramic capacitor is recommended while on output side, 3*22uf ceramic capacitors are recommended. battery temperature monitoring act2802 continuously monitors the temperature of the battery pack by sensing the resistance of its thermistor, and suspends charging if the temperature of the battery pack exceeds the safety limits. in a typical application, the th pin is connected to the battery pack's thermistor input as shown in figure 19. the act2802 injects a 60a current out of the th pin into the thermistor, so that the thermistor resistance is monitored by comparing the voltage at th to the internal v thl and v thh thresholds of 0.3v and 1.5v, respectively. when v th > v thh or v th < v thl charging and the charge timers are suspended. when v th returns to the normal range, charging and the charge timers resume. the threshold is given by: ) (mcs r )(m r25 )(kr imc ? ? ? ? ? (7) (6) 3- bat bat 10)m(r)a(i)v(bat)v(v ???? ? figure 15. battery impedance compensation setting circuit r imc (k ? ) 50 100 200 battery impedance r(m ? ) rcs=25m ? 50 100 200 rcs=50m ? 100 200 400 figure 16. input over voltage surge protection circuit figure 17. boost output auto detection circuit figure 18. input over voltage protection
rev 7, 15-jul-16 innovative power tm - 16 - www.active-semi.com copyright ? 2016 active-semi, inc. act2802/act2802b/act2802c 60ar nom k hot =0.3v r nom k hot =5k ? 60ar nom k cold =1.5v r nom k cold = 25k ? where r nom is the nominal thermistor resistance at room temperature, and k hot and k cold are the ratios of the thermistor's resistan ce at the desired hot and cold thresholds, respectively. figure 19. battery thermal circuit
rev 7, 15-jul-16 innovative power tm - 17 - www.active-semi.com copyright ? 2016 active-semi, inc. act2802/act2802b/act2802c when laying out the printed circuit board, the following checklist should be used to ensure proper operation of the ic. 1. arrange the power components to reduce the ac loop size, vin pin, vout pin, sw pin and the schottky diode. 2. place input decoupling ceramic capacitor c3 and r10 as close to vin pin as possible. resistor r10 is added in series with capacitor c3 to damp the potential lc resonance . 3. use copper plane for power gnd for best heat dissipation and noise immunity. 4. place csp and csn capacitor c6 (10nf) close to csp and csn pin as possible, use kevin sense from sense resistor r2 and r2a to csp and csn pins. 22uf decoupling capacitor is added close to bat pin. 5. place the ceramic capacitor c2 and d1 as close to vout and pgnd as possible, sw goes under the c2 (recommend c2 to use 1206 size). sw pad is a noisy node switching. it should be isolated away from the rest of circuit for good emi and low noise operation. 6. thermal pad is connected to gnd layer through vias (recommend 4x4 pins and the aperture is 10mil). ground plane, pgnd and agnd is single point connected under the act2802/ act2802b/act2802c thermal pad through vias to limited sw area. 7. from bat pin to the battery positive terminal, need to lay the divided line to ensure the battery voltage accuracy of sampling. 8. rc snubber is recommended to add across sw to pgnd to reduce sw spike below 7v. 3a /20v schottky is added to across v out and sw pins. a demo board pcb layout exam ple is shown in the figure 20. top layer figure 20. pcb layout bottom layer pc board layout guidance
rev 7, 15-jul-16 innovative power tm - 18 - www.active-semi.com copyright ? 2016 active-semi, inc. act2802/act2802b/act2802c figure 21. act2802 typical application circuit (input current limit 3.0a, fast charge current li mit 2.1a, boost output constant current limit 2.4a)
rev 7, 15-jul-16 innovative power tm - 19 - www.active-semi.com copyright ? 2016 active-semi, inc. act2802/act2802b/act2802c item reference description qty manufacturer 1 l1 core 6.5*3*3 dip 2.2uh 6a 1 sunlord 2 q1 ao4503, rdson=19m ? at vgs = - 4.5 v 1 aos 3 q3 mmbt3906 1 murata/tdk 4 d1 mbr1020vl, 20v/1a schottky 1 diodes 5 d2 1n4148, vf=0.7v, 75v schottky 1 murata/tdk 6 c2,c5,c13,c14 ceramic capacitor, 22uf/10v, x7r, 1206 4 murata/tdk 7 c3 ceramic capacitor, 4.7uf/10v, x7r, 1206 1 murata/tdk 8 c4 ceramic capacitor, 0.1uf/10v, x7r, 0603 1 murata/tdk 9 c6 ceramic capacitor, 10nf/10v, x7r, 0603 1 murata/tdk 10 c7 ceramic capacitor, 4.7nf/10v, x7r, 0603 1 murata/tdk 11 c8,c11,c12 ceramic capacitor, 2.2uf/10v, x7r, 0603 3 murata/tdk 12 c16 ceramic capacitor, 4.7uf/10v, x7r, 0603 1 murata/tdk 13 r1 chip resistor, 750 ? , 1/10w, 1%, 0603 1 murata/tdk 14 r2,r2a chip resistor, 50m ? , 1/4w, 1%, 1206 2 sart 15 r3 chip resistor, 93.1k ? , 1/10w, 1%, 0603 1 murata/tdk 16 r4,r15 chip resistor, 43.2k ? , 1/10w, 1%, 0603 2 murata/tdk 17 r5 chip resistor, 25k ? , 1/10w, 1%, 0603 1 murata/tdk 18 r6 chip resistor, 10k ? , 1/10w, 5%, 0603 1 murata/tdk 19 r7 chip resistor, 60k ? , 1/10w, 1%, 0603 1 murata/tdk 20 r8 chip resistor, 80k ? , 1/10w, 1%, 0603 1 murata/tdk 21 r9 chip resistor, 0.47 ? , 1/8w, 5%, 0805 1 murata/tdk 22 r10 chip resistor, 2.7 ? , 1/4w, 5%, 1206 1 murata/tdk 23 r11 chip resistor, 200k ? , 1/10w, 5%, 0603 1 murata/tdk 24 r12,r13 chip resistor, 715k ? , 1/10w, 5%, 0603 2 murata/tdk 25 r14,r16 chip resistor, 49.9k ? , 1/10w, 5%, 0603 2 murata/tdk 26 r17 chip resistor, 75k ? , 1/10w, 1%, 0603 1 murata/tdk 27 r18,r20 chip resistor, 100k ? , 1/10w, 5%, 0603 2 murata/tdk 28 r21 chip resistor, 2.2 ? , 1/10w, 5%, 0603 1 murata/tdk 29 r23 chip resistor, 100 ? , 1/10w, 5%, 0603 1 murata/tdk 30 led1,led2, led3,led4 led, 0603, blue 4 led manu 31 pb push button switch 1 nikkai omron 32 usb 10.2*14.6*7mm, 4p 1 33 micro-usb micro usb 5p/f smtb 1 34 u1 ic, act2802ql-t1028, t-qfn 44-24 1 act table 5: bom list
rev 7, 15-jul-16 innovative power tm - 20 - www.active-semi.com copyright ? 2016 active-semi, inc. act2802/act2802b/act2802c figure 22. act2802b/act2802c typical application circuit (input current limit 3.0a, fast charge current li mit 2.1a, boost output constant current limit 2.4a) r1 vin npg ilim agnd pb hz fld rimc blvs led4 led3 led2 led1 btv icst iost csn csp bat pgnd sw sw vout vout input usb + - d+ d- output usb + - d+ d- r2 r4 r5 r3 led1 led2 led3 led4 r22 r8 r7 c3 r10 c4 q1 d1 c13 c2 c7 c6 l1 bat r9 c11 r11 c12 r13 r12 r14 r16 r17 r15 r20 q3 r2a c5 pb c8 r18 d2 r21 c16 c14 r23 led
rev 7, 15-jul-16 innovative power tm - 21 - www.active-semi.com copyright ? 2016 active-semi, inc. act2802/act2802b/act2802c table 6: bom list item reference description qty manufacturer 1 l1 core 6.5*3*3 dip 2.2uh 6a 1 sunlord 2 q1 ao4503, rdson=19m ? at vgs = - 4.5 v 1 aos 3 q3 mmbt3906 1 murata/tdk 4 d1 mbr1020vl, 20v/1a schottky 1 panjit 5 d2 1n4148, vf=0.7v, 75v schottky 1 murata/tdk 6 c2,c5,c13,c14 ceramic capacitor, 22uf/10v, x7r, 1206 4 murata/tdk 7 c3 ceramic capacitor, 4.7uf/10v, x7r, 1206 1 murata/tdk 8 c4 ceramic capacitor, 0.1uf/10v, x7r, 0603 1 murata/tdk 9 c6 ceramic capacitor, 10nf/10v, x7r, 0603 1 murata/tdk 10 c7 ceramic capacitor, 4.7nf/10v, x7r, 0603 1 murata/tdk 11 c8,c11,c12 ceramic capacitor, 2.2uf/10v, x7r, 0603 3 murata/tdk 12 c16 ceramic capacitor, 4.7uf/10v, x7r, 0603 1 murata/tdk 13 r1 chip resistor, 750 ? , 1/10w, 1%, 0603 1 murata/tdk 14 r2,r2a chip resistor, 50m ? , 1/4w, 1%, 1206 2 sart 15 r3 chip resistor, 93.1k? , 1/10w, 1%, 0603 1 murata/tdk 16 r4,r15 chip resistor, 43.2k ? , 1/10w, 1%, 0603 2 murata/tdk 17 r5 chip resistor, 25k? , 1/10w, 1%, 0603 1 murata/tdk 18 r7 chip resistor, 60k? , 1/10w, 1%, 0603 1 murata/tdk 19 r8 chip resistor, 80k? , 1/10w, 1%, 0603 1 murata/tdk 20 r9 chip resistor, 0.47 ? , 1/8w, 5%, 0805 1 murata/tdk 21 r10 chip resistor, 2.7 ? , 1/4w, 5%, 1206 1 murata/tdk 22 r11 chip resistor, 200k ? , 1/10w, 5%, 0603 1 murata/tdk 23 r12,r13 chip resistor, 715k ? , 1/10w, 5%, 0603 2 murata/tdk 24 r14,r16 chip resistor, 49.9k? , 1/10w, 5%, 0603 2 murata/tdk 25 r17 chip resistor, 75k ? , 1/10w, 1%, 0603 1 murata/tdk 26 r18,r20 chip resistor, 100k ? , 1/10w, 5%, 0603 2 murata/tdk 27 r21 chip resistor, 2.2 ? , 1/10w, 5%, 0603 1 murata/tdk 28 r22 chip resistor, 51 ? , 1/8w, 5%, 0805 1 murata/tdk 29 r23 chip resistor, 100 ? , 1/10w, 5%, 0603 1 murata/tdk 30 led1,led2, led3,led4 led, 0603, blue 4 led manu 31 led flashlight 1 led manu 32 pb push button switch 1 nikkai omron 33 usb 10.2*14.6*7mm, 4p 1 34 micro-usb micro usb 5p/f smtb 1 35 u1 ic, act2802bql-t1028/act2802cql-t1028, t-qfn 44-24 1 act
rev 7, 15-jul-16 innovative power tm - 22 - www.active-semi.com copyright ? 2016 active-semi, inc. act2802/act2802b/act2802c typical performance ch aracteristics cont?d (schematic as show in figure 21, ta = 25c, unless otherwise specified) act2802-001 input current (ma) 3000 2000 1500 1000 500 0 2500 output current (ma) 0 500 1000 1500 2000 2500 act2802-002 charge current (ma) 2500 2000 1500 1000 500 0 vbat (v) 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 act2802-003 charge efficiency efficiency(%) 92.0 91.5 91.0 90.5 90.0 89.5 89.0 vbat (v) 3.0 3.2 3.4 3.6 3.8 4.0 4.2 act2802-005 battery charge current vs. temperature battery charge current (ma) 3000 2000 1500 1000 500 0 2500 temperature (c) -20 0 20 40 60 80 100 120 140 act2802-004 boost efficiency efficiency(%) 100.0 90.0 80.0 70.0 60.0 50.0 40.0 output current (ma) 0 300 600 900 1200 1500 1800 2100 2400 charge current act2802-006 battery leakage (a) 25.0 20.0 15.0 10.0 5.0 0 temperature (c) -20 0 20 40 60 80 120 100 battery leakage vs. temperature (hz mode) v bat = 4.1v v bat = 3.5v v in = 5.0v v bat = 3.5v v in = 5.0v i chrg = 2.1a v in = 5.0v i chrg = 2.1a v in = 5.0v v bat = 3.5v battery charge v/i profile charge current vs. output current v bat = 3.7v v bat = 4.1v v bat = 3.2v input current
rev 7, 15-jul-16 innovative power tm - 23 - www.active-semi.com copyright ? 2016 active-semi, inc. act2802/act2802b/act2802c typical performance ch aracteristics cont?d (schematic as show in figure 21, ta = 25c, unless otherwise specified) act2802-007 act2802-008 boost output voltage vs. temperature boost output voltage (v) 5.4 5.3 5.2 5.1 5.0 4.9 4.8 temperature (c) -30 0 30 60 90 120 150 boost output constant current limit vs. temperature boost output constant current (ma) 2800 2600 2400 2200 2000 1800 3000 temperature (c) -20 0 20 40 60 120 140 80 100 boost output voltage vs. output current act2802-009 boost output voltage (v) 5.1 5.06 5.02 4.98 4.94 4.9 boost output current (ma) 0 500 1000 1500 2000 2500 3000 v bat = 3.2v v bat =4.1v act2802-011 boost standby current vs. battery voltage standby current (ma) 057 0.55 0.53 0.51 0.49 0.47 0.45 battery voltage(v) 3.0 3.3 3.6 3.9 4.2 45 4.8 act2802-012 battery leakage (a) 8.0 5.0 4.0 3.0 2.0 1.0 0 7.0 6.0 battery voltage(v) 0 1.0 2.0 3.0 4.0 5.0 battery leakage vs. battery voltage (hz mode) act2802-010 boost output constant current limit vs. v bat boost output constant current ma) 2550 2450 2400 2350 2300 2250 2500 vbat (v) 3.0 3.2 3.4 3.6 3.8 4.0 4.2 v bat = 3.5v cv= 4.5v rcs=25m ? (1%) v bat = 3.5v v out = 5.05v
rev 7, 15-jul-16 innovative power tm - 24 - www.active-semi.com copyright ? 2016 active-semi, inc. act2802/act2802b/act2802c typical performance ch aracteristics cont?d ch1 ch2 act2802-017 v in = 5.0v v bat = 4.1v (schematic as show in figure 21, ta = 25c, unless otherwise specified) ch3 ch1: v in , 5v/div ch2: v npg , 5v/div ch3: v out , 2v/div time: 1s/div boost load transient (80ma-1a-80ma) ch1 ch2 v bat = 3.4v v out = 5.0v i iost = 2.4a boost load transient (1a-2.1a-1a) act2802-014 ch1 ch2 v bat = 4.2v v out = 5.0v i iost = 1.3a act2802-013 ch1: v out , 200mv/div ch2: i out , 1a/div time: 400s/div ch1: v out , 100mv/div ch2: i out , 1a/div time: 400s/div v bat = 3.4v v out = 5.0v i iost = 2.4a act2802-016 v bat = 4.1v v out = 5.0v i out = 2.4a ch1 ch2 act2802-015 v bat = 3.4v v out = 5.0v i out = 1.0a ch1 ch2 ch1: v out , 20mv/div ch2: v sw , 2v/div time: 1s/div v bat = 3.4v v out = 5.0v i out = 2.4a transition between buck mode and boost mode sw and output waveforms in boost mode sw and output waveforms in boost mode ch1: v out , 20mv/div ch2: v sw , 2v/div time: 1s/div v in = 5.0v v bat = 4.1v v in v npg v out
rev 7, 15-jul-16 innovative power tm - 25 - www.active-semi.com copyright ? 2016 active-semi, inc. act2802/act2802b/act2802c qfn44-24 package outlin e and dimensions symbol dimension in millimeters dimension in inches min max min max a 0.700 1.000 0.028 0.040 a1 0.000 0.050 0.000 0.002 a3 0.200 ref 0.008 ref b 0.180 0.300 0.007 0.012 d 4.000 bsc 0.160 bsc e 4.000 bsc d2 2.500 2.800 0.098 0.110 e2 2.500 2.800 0.098 0.110 e 0.500 bsc 0.020 bsc l 0.350 0.450 0.014 0.018 r 0.200 typ 0.008 typ k 0.200 --- 0.008 --- 0.160 bsc package outline active-semi, inc. reserves the right to modify the circuitry or specifications without notice. user s should evaluate each product to make sure that it is suitable for their applicat ions. active-semi products are not intended or authorized for use as critical components in life-support dev ices or systems. active-semi, inc. does not assume any liability arising out of the use of any product or circuit described in this datasheet, nor does it convey any patent license. active-semi and its logo are trademarks of active-semi, inc. for more information on this and other products, contact sales@active-semi.com or visit http://www.active-semi.com . is a registered trademark of active-semi.

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